Install the drive components following the instructions for servicing the starter drive. Clean the connection and check wiring if circuit was not completed. For example, a starting problem could be caused by an empty fuel tank. Explanation: Injector 1 is not functioning because the circuit is open, shorted to ground, or shorted to battery. Apply a small amount of Kohler electric starter drive lubricant, to splines. However, if only 1 tester is available, 2 individual tests must be performed. End Play With Thrust Bearing Components.
Gasoline may be present in the carburetor and fuel system. Internal damage to solenoid may occur. To test charging system for no charge to battery: To test charging system for no lights: 1. Do not wash the paper element or use pressurized air, as this will damage the element. The rectifier-regulator does not have to be detached from the blower housing. Position the fork end into the space between the captured washer and the rear of the pinion.
All components shown in Figure 7-1 are available as service parts. Brush kit, Kohler Part No. A smaller capacity battery is often sufficient if an application is started only in warmer temperatures. Expected Engine Response: Engine will run very poorly with only one cylinder functioning. Removing Tube from Breather Cover. Rotate the crankshaft to check for free operation of the valve train.
Check that the dowel pins are in place and install a new cylinder head gasket printing up. Speed Control Bracket Fastener Torque. Lubricant is included with each. Kohler does not outward to separate small metal retainers. Reinstall the oil cooler on the engine if equipped.
Place the spring on the plain washer. Cleaning of the filter element is not recommended. Reattach the bushings to the linkage following separation to avoid losing them. I have one for kohler 3 phase sets that might be helpful, if you will send me an email in the private message section of this board by clicking on my name, I can attach it and send it to you. System pressure must be relieved through the test valve in the fuel rail prior to servicing or removing any fuel system components.
Apply pipe sealant with Teflon 59241 or equivalent to the threads of the switch. Uncoiling Spring can cause severe injury. The timing of the spark is controlled by the location of the flywheel magnet group as referenced to engine top dead center. Repeat test at other connector. Change the filter as follows. Liberally apply camshaft lubricant Kohler Part No. A high-performance spark plug, Champion Platinum 3071 used on Pro Series engines, Kohler Part No.
Use of any other tester can result in inaccurate findings. Torque the screw to 4. To check valve guide-to-valve stem clearance, thoroughly clean the valve guide and, using a split-ball gauge, measure the inside diameter of the guide. Carefully lift the upper body off the carburetor body and disconnect choke linkage. Reset the idle speed adjustment screw back to the original position.
On the engine the spec. Assemble the fuel inlet needle to the float tab. Correct Sequence of Thrust Bearing, Washer and Shim in Closure Plate. Accidental starting can cause severe injury or death. In some applications this switch may activate a warning signal.
When problems occur in keeping battery charged or battery charges at high rate, charging system or battery might be causing problems. Engine exhaust gases contain poisonous carbon Keep hands, feet, hair, and clothing away from all monoxide. Cleanout Kits 25 755 20-S black or 25 755 21-S gold allow cooling areas to be cleaned without removing shrouds. Remove the commutator end plate assembly, containing the brush holder, brushes, springs, and locking caps. A gasket with imprinted sealant beads is now used and recommended. Remove Fuel Pump and Lines.