Bolt Cam Chain Remove the left crankcase. Apply silicon grease to the piston and oil seal. Gaskets Relief Valve Outlet Suction Valve Inspect the suction valve, outlet valve and relief valve in the fuel pump body for damage, cracks or foreign matters. Remove the handlebar under cover. Nuts Bolts Remove the hand rail right and left lock hex bolts. Mechanical Seal Water Seal Mechanical Seal Driver Drive in a new mechanical seal using a mechanical seal driver.
Remove the center cover and spark plug cap. Do not ask for me to send you copies of my many manuals and literature. Impeller Left Hand Threads Remove the water pump impeller. Detailed illustrations, drawings and photos guide you through every procedure. Bolts Remove the four bolts on the floor board. Disconnect the water hose from the thermostat housing.
Screws Screw Remove the screw from the handlebar upper cover. O-ring Install the O-ring onto the air-cut-off valve body securely. Water Pump Cover Install the water pump cover and tighten the 4 bolts. The horn is normal if it sounds when a 12V battery is connected across the horn wire terminals. Water Hose Remove the cam chain guide. Install the snap ring to secure the inner bearing properly. Do not pull too tight Do not squeeze wires against the weld or its clamp.
A: Adjust C: Clean R: Replace T: Tighten Regular Service Mileage km Whichever Frequency. Check for continuity between the wire terminals. Disconnect the air vent tube from the thermostat housing. Install a new drive shaft oil seal. Depress the horn button and check for continuity between the wire terminals.
But all these things I learned from scooter … 2012-03-02 23:55:52 Off-Road You might be mocked severely. Install the starter idle gear and shaft. Remove the cylinder head cover. Check the fuel lines and replace any parts, which show signs of deterioration, damage or leakage. Numbered table of contents is easy to use so that you can find the information you need fast. Remove the four bolts on the left crankcase surface cover.
Remove the drive pulley collar. Drive in the left bearing. Nuts Blot Screws Remove the left and right sides screws on the frame body cover. Disconnect the fuel tube and vacuum tube at the carburetor. If the heater is getting hot, means the heater without problem, otherwise the heater has to be changed. Lubricate the brake caliper cylinder inside wall with brake fluid. Thermostatic Switch Wire Radiator Remove the two bolts and one nut on the radiator.
Make sure that the pump shaft rotates freely without binding. Remove the three right crankcase attaching bolts. Hundreds of pages allow you to print it out in its entirety or just the pages you need!! Avoid contact with skin, eyes, or clothing. Adjust the headlight aim by turning the headlight aim adjusting bolt. Do not force the pilot screw against its seat to avoid seat damage. Drive in the left bearing.
Open the throttle valves fully and pushes the starter button to test the compression. For higher odometer readings, repeat at the frequency interval established here. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. These manuals are your number one source for repair and service information. Molding Cover Screws Remove the two nuts and one bolt on the back taillight.
Remove the engine mounting bolt and pull out the engine. The exhaust contains poisonous carbon monoxide gas, which may cause death to people. Drive Shaft Bearing Pilot, 15mm Drive new bearings into the transmission case cover. Lubricate the brake caliper cylinder inside wall with brake fluid. First disconnect the battery negative - cable and then the positive + cable.